The customer is machining V35 vane pump rings made from 52100 using a Mazak vertical machining center with 1000 PSI (69 bar) through tool synthetic coolant.
Looking for improvements, the customer asked Allied to provide a tool that would lower their cost per hole. The GEN2 T-A offered just that with 73% cost per hole savings over the competitor tooling.
The GEN2 T-A made a significant difference for the customer.
| Product: |
GEN2 T-A |
| Objective: |
Decrease cost per hole |
| Industry: |
Heavy Equipment |
| Part: |
V35 vane pump ring |
| Material: |
52100 steel |
| Hole Ø: |
0.984" (24.994 mm) |
| Hole Depth: |
2.5" (63.5 mm) |
The GEN2 T-A drilling system
- Holder: 22020S-125F
- Insert: 452H-25
| Measure |
Competitor |
GEN2 T-A |
| RPM |
1200 |
1200 |
| Feed Rate |
0.012 IPR (0.305 mm/rev) |
0.012 IPR (0.305 mm/rev) |
| Penetration Rate |
14.4 IPM (365.76 mm/min) |
14.4 IPM (365.76 mm/min) |
| Cycle Time |
10 sec |
10 sec |
| Tool Life |
40 holes |
104 holes |
| GEN2 T-A offered 73% cost per hole savings over competitor tooling. |
The GEN2 T-A drilling system provided:
- 160% tool life increase
- Decreased cost per hole
- Eliminated catastrophic failures