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T-A GEN2
T-A GEN2
V35 Vane Pump Ring: T-A GEN2 
Code:
1105
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The Challenge

The customer is machining V35 vane pump rings made from 52100 using a Mazak vertical machining center with 1000 PSI (69 bar) through tool synthetic coolant.

Looking for improvements, the customer asked Allied to provide a tool that would lower their cost per hole. The T-A GEN2 offered just that with 73% cost per hole savings over the competitor tooling.

The T-A GEN2 made a significant difference for the customer.

Product: T-A GEN2
Objective: Decrease cost per hole
Industry: Heavy Equipment
Part: V35 vane pump ring
Material: 52100 steel
Hole Ø: 0.984" (24.994 mm)
Hole Depth: 2.5" (63.5 mm)

 
The Solution
The T-A GEN2 drilling system
  • Holder: 22020S-125F
  • Insert: 452H-25
Measure Competitor T-A GEN2
RPM 1200 1200
Feed Rate 0.012 IPR (0.305 mm/rev) 0.012 IPR (0.305 mm/rev)
Penetration Rate 14.4 IPM (365.76 mm/min) 14.4 IPM (365.76 mm/min)
Cycle Time 10 sec 10 sec
Tool Life 40 holes 104 holes
T-A GEN2 offered 73% cost per hole savings over competitor tooling.

 
The Advantages
The T-A GEN2 drilling system provided:
  • 160% tool life increase
  • Decreased cost per hole
  • Eliminated catastrophic failures