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EcoCut
Aircraft Spacers: EcoCut 
Code:
9002
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The Challenge

The customer machines aircraft spacers made from 6061 Aluminum using a Haas SL20 lathe with through tool coolant.

Because this was a large volume job, the customer needed a solution to reduce the cycle time.

The EcoCut made a significant difference for the customer and successfully reduced cycle time.

Product: EcoCut
Objective: Decrease cycle time
Industry: Aerospace
Part: Aircraft spacers
Material: 6061 Aluminum
Hole Ø: 0.5" (12.7 mm)

 
The Solution
EcoCut multifunction tooling
  • 2.25xD
Measure Competitor Solid Carbide Competitor End Mill Competitor Seco Tool Allied EcoCut Drillin Allied EcoCut Boring Allied EcoCut Turning
RPM: 1900 1700 3600 4856 4356 3667
Feed Rate: 0.010 IPR (0.254 mm/rev) 0.0025 IPR (0.064 mm/rev) 0.004 IPR (0.102 mm/rev) 0.003 IPR (0.076 mm/rev) 0.003 IPR (0.076 mm/rev) 0.003 IPR (0.076 mm/rev)
Penetration Rate: 19 IPM (482.6 mm/min) 4.25 IPM (107.95 mm/min) 14.4 IPM (365.76 mm/min) 14.57 IPM (370.078 mm/min) 13.10 IPM (332.74 mm/min) 11 IPM (279.4 mm/min)
Cycle Time: 30.34 sec 20.97 sec

 
The Advantages

The EcoCut provided:

  • 36% cycle time decrease
  • Decreased cost per hole